Senior Process Engineer
XPEL INC - San Antonio, TX
Posted May 13, 2026
Benefits
- Parental leave
- Not verified
- Non-birth-parent leave
- Not verified
- Family-building benefits
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- Fertility benefits: Not verified
- Adoption assistance: Not verified
- Surrogacy assistance: Not verified
- Mental health support
- Not verified
- Relocation assistance
- Not verified
- Childcare support
- Not verified
- Learning budget
- Not verified
- Verification
- Not verified checked Jun 13, 2026
- Salary
- Not verified
- 401(k) match
- Reported from DOL Form 5500 industry filing (not employer-specific)
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Market context
- U.S. role benchmark (BLS OEWS)
- $116,543 U.S. median for this role
- Projected growth (BLS Employment Projections)
- +9.8% - Much faster than average
Matched to SOC 15-1252 - Software Engineering aggregate by role bucket.
Source: U.S. Bureau of Labor Statistics, OEWS, May 2024 and Employment Projections, 2024-2034.
Role
Schedule
- Shift type
- Not verified
- Weekend work
- Not verified
Company
Application
- Cover letter
- Not verified
- Assessment
- Not verified
- Deadline
- Not stated
Where they hire
State eligibility is not yet verified.
About this role
Senior Process Engineer San Antonio, TX Job Summary: We are seeking a highly skilled Process Engineer with direct experience in thermoplastic polyurethane (TPU) extrusion for Paint Protection Film (PPF) applications. This role is responsible for working with organizations developing, optimizing, and scaling extrusion processes that produce optical-grade TPU films with exceptional clarity, mechanical durability, and surface performance. The ideal candidate understands the unique challenges of PPF manufacturing, including optical defects, gel control, surface uniformity, and tight thickness tolerances. Core Duties Process Development and Optimization Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations in internal lab-based development Establish and maintain process parameters to ensure consistent product quality Lead root-cause analysis and corrective actions for process deviations, scrap, and downtime. Implement continuous improvement initiatives using Lean, Six Sigma, or similar methodologies. Technical Leadership, Support, and Troubleshooting Provide day-to-day technical support to production teams for extrusion lines. Troubleshoot issues related to melt temperature, die design, screw configuration, cooling, and downstream equipment. Partner with R&D to scale up new TPU formulations and product designs from lab to production. Conduct extrusion trials, document results, and establish robust manufacturing processes. Collaborate with research and development teams as technologies transition to pilot & scale-up environments to ensure successful commercialization. Quality, Safety, and Compliance Leadership Develop and maintain process documentation, including work instructions, control plans, and standard operating procedures. Work closely with Quality to ensure compliance with customer specifications and industry standards. Analyze process data to identify trends and drive quality improvements. Data Performance,
Read the full description at xpel.wd5.myworkdayjobs.com. FewerJobs shows a preview and links to the original posting.
Apply link verified; last checked Aug 3, 2026.
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