Hyliion Holdings jobs

Manager, Electrical Engineering Austin, TX Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company's primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy. Job Purpose The Manager, Electrical Engineering, leads the design, development, and implementation of high- and low-voltage electrical systems. This role provides technical and people leadership to ensure effective integration of electrical components, compliance with industry standards, and delivery of high-quality, reliable, and safe products. The position also drives innovation and execution to meet project timelines and business objectives. Duties and Responsibilities Lead the electrical engineering team in the design and development of the KARNO generator systems, ensuring effective integration of mechanical, electromechanical, and control elements. Oversee the design and execution of electrical hardware, control modules, and system-level solutions, ensuring a cohesive and integrated development approach. Integrate electrical and control modules into final products and collaborate with suppliers to ensure compliance with quality, performance, and safety requirements. Define electrical design requirements and technical best practices; ensuring both electrical and control components align with industry standards for hybrid power generation. Translate system requirements into system- and sub-system specifications for electrical, mechanical, and control components, supporting seamless integration across industrial and commercial applications. Provide coaching and leadership across engineering and operations teams, fostering a collaborative, innovative, and high-performing work environment. Ensure compliance with applicable safety and regulatory standards for electrical systems used in hybrid generator products. Collaborate closely with

Advanced Engineer, Materials Science Austin, Texas Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company's primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy. This Advanced Materials Science Engineer supports the materials backbone of the KARNO Power Module, developing, testing, and qualifying the advanced metallic alloys that keep the system running cleanly and efficiently. You'll dive into how these materials behave under extreme heat, high loads, and rapid cycling, then turn that insight into practical design guidance, additive manufacturing parameters, and durability improvements that directly influence engine performance. Day-to-day, you'll work closely with the KARNO engineering teams - mechanical, thermal, design, and additive - to evaluate new alloys, validate new processes, and help build Hyliion's internal additive materials program from the ground up. If you're energized by pushing high-temperature metals to their limits and shaping how next-generation power hardware is engineered, you'll have a big impact here. Duties and Responsibilities: Material Selection, Qualification & Behavior Lead the evaluation and down-selection of high-temperature alloys, stainless steels, ceramics, coatings, and composites for critical KARNO components. Define material requirements based on thermal, mechanical, oxidation, and fatigue loads. Conduct microstructural and mechanical characterization to confirm performance against lifecycle and durability targets. Testing, Characterization & Analysis Plan and execute material tests including tensile, creep, fatigue, thermal cycling, hardness, and corrosion/oxidation evaluations. Use metallography, SEM/EDS, and other microstructural methods to understand material behavior and property

NX CAD Designer Austin, Texas Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company's primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy. Job Purpose The Mechanical Designer supports the design and development of complex engine components and assemblies by creating accurate, manufacturable product definitions that meet customer, program, and regulatory requirements. This role collaborates closely with engineering, manufacturing, and supply chain teams to translate technical concepts into detailed 3D models, drawings, and specifications. Utilizing expertise in CAD modeling, drafting, and product definition, the Mechanical Designer contributes to the execution of design solutions across the product lifecycle. The role emphasizes quality, efficiency, and continuous improvement, while supporting the advancement of additive manufacturing capabilities and ensuring designs meet cost, schedule, and performance objectives. Duties and Responsibilities Work within defined parameters and work plans to meet day-to-day and short-term objectives of moderate complexity and resolve issues through immediate action or short-term planning. Utilize engineering and design experience or expertise to solve problems and advance the state of the art of additive manufacturing technology. Lead key technical initiatives with engineering ownership, project planning and on time delivery to the customer. Create definition of parts, modules, and assemblies in the form of 2D cross sections, 2D drawings, 3D reusable models in a linked model environment, tolerance stack-ups, change in design co- authoring and various other electronic data formats to support analysis, manufacturing, assembly,

Supervisor, Engine Build Austin, Texas Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company's primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy. Job Purpose: The Supervisor, Engine Build is a Player-Coach and a hands-on manufacturing leader responsible for both executing and supervising the precision assembly of KARNO™ linear genset engines. This role spends 50-70% of time on the floor actively overseeing the building engines, while also owning daily production coordination, quality discipline, and technician development. This position bridges engineering intent and production reality, ensuring engines are built right the first time while continuously improving repeatability, learning velocity, and scale readiness. Success in this role requires deep mechanical skill, strong situational leadership, and the ability to teach by example. Duties and Responsibilities: Hands-On Engine Assembly (Player Role) Oversee and be able to personally perform critical or high-risk engine assembly operations, including: Free-piston and linear motion assemblies Axial alignment and stack-up sensitive builds Critical sealing interfaces (dynamic and static) Final engine check-out and verification steps Serve as the go-to technical expert for complex assemblies and rework. Validate new or revised work instructions through first-article builds. Support engine teardown, inspection, and rebuild following test events. Daily Production Leadership (Coach Role) Lead daily engine build execution aligned to: Production & test plans Engineering priorities and change flow Assign work based on: Technician skill level Build risk and criticality Run start-of-shift standups covering:

Director, Operations Program Management Austin, Texas Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company's primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy. Job Purpose The Director, Operations Program Management is the senior program management leader for the operations organization, responsible for driving disciplined execution of production and unit-build schedules to ensure on-time delivery. This role owns operational program execution across assembly, additive manufacturing, quality, supply chain, and field service material readiness, while establishing the processes, systems, and execution rigor required to scale production. This is a highly hands-on leadership role, combining shop-floor engagement with systems-level program management. The Director partners closely with the Director, Engineering Program Management to jointly develop and maintain the integrated company schedule, while retaining ownership of operations execution, schedule adherence, and delivery. Duties and Responsibilities Serve as the head operations program manager for the company, providing overall direction, accountability, and execution ownership for production and unit-build programs. Own and maintain the operations build schedule, including production sequencing and execution against committed timelines. In partnership with Engineering Program Management, contribute to the development and maintenance of the integrated company master schedule, ensuring alignment between development readiness and production execution. Drive daily, weekly, and monthly execution rhythms across operations teams to ensure alignment, accountability, and progress toward delivery commitments. Proactively identify when builds or programs are off-track, lead cross-functional problem-solving efforts, and drive decisions to

Technical Program Manager (Mechanical Hardware) Cincinnati, Ohio Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company's primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy. Job Purpose The Technical Program Manager owns the planning and coordination of hardware programs focused on our additive technology and other traditionally manufactured power generation components. This role helps bridge the gap between engineering, supply chain, manufacturing, and operations-ensuring our beta-stage designs make a successful leap to production. Duties and Responsibilities Key Responsibilities: Drive the end-to-end program execution for mechanical components, from prototype validation to initial production ramp. Partner with mechanical design engineers and manufacturing engineers to ensure designs are manufacturable and scalable. Develop and maintain detailed project timelines, tracking milestones, budgets, and risk mitigation plans. Lead cross-functional meetings to align engineering, operations, procurement, quality assurance and external vendors around shared goals. Coordinate testing and validation of parts, including mechanical, thermal, and durability testing in real-world power generation applications. Assist in supplier sourcing, DFM (Design for Manufacturability) reviews, and process validation with AM (Additive Manufacturing) partners. Track any ECRs resulting from modifications needed from design issues, testing, DFM or DFMEA activities. Report regularly to leadership on program status, blockers, and key decision points. Project Coordination & Support: Deep dive into the Mechanical hardware program blocks . Track project milestones, tasks, and deadlines, proactively identifying, flagging potential delays or risks, and actively problem solve to

Field Service Technician (Electrical/Mechanical) Austin, TX Hyliion is committed to creating innovative solutions that enable clean, flexible and affordable electricity production. The Company's primary focus is to develop distributed power generators that can operate on various fuel sources to future-proof against an ever-changing energy economy. Job Purpose The Field Service Technician is responsible for supporting the deployment, commissioning, and ongoing service of Hyliion's KARNO Power Module through hands-on assembly training and field-based service execution. This role ensures reliable system performance by performing installations, startups, troubleshooting, maintenance, and customer support across diverse operating environments. By serving as a technical liaison between the factory, engineering teams, and customers, the technician helps deliver safe, efficient, and high-quality distributed power solutions. Duties and Responsibilities Training & Assembly Phase (First 4-6 Months) Assemble mechanical and electromechanical subsystems of the KARNO Power Module Develop a working knowledge of system architecture, operating principles, controls, and safety requirements Support factory testing, inspections, and quality verification activities Collaborate closely with engineering and manufacturing teams to understand design intent and system requirements Follow detailed build documentation, work instructions, and inspection checklists Assist with fault diagnosis, repair, and reinstallation activities as needed Field Service & Deployment Phase Travel to customer and partner sites to support mechanical and electrical installation activities Perform KARNO Power Module system commissioning, startup, and acceptance testing Conduct preventive, corrective, and troubleshooting maintenance Diagnose mechanical, electrical, and controls-related issues using test equipment, remote diagnosis support, and software tools Document service activities, inspection findings, and corrective actions accurately and

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